Before we begin with technical information, here are just few simple recommendations
1. Product recommended for novice: Diamond combined bond stones
b. Our innovative combined bond does not require maintenance, as metal bond, but still is almost as soft as resin bond.
40/28μ = 550 = M40 - fine sharpening
20/14μ = 1100 = M20 - fine lapping
7/5μ = 3000 = M6.3 - the finest lapping
2. Diamond sharpening stones - for high alloy steels (eg. X50CrMoV15), hardness 60HRC and more, cubic boron nitride sharpening stones (CBN, elbor, borazon sharpening stones) - for carbon steels.
3. Resin bond is legacy bond, go for combined (metal-resin, copper-resin, metal-organic) bond
Selecting sharpening stone: abrasive, bond, grain size, concentration
3 major factors must be taken into consideration, selecting knife sharpening stone. Please read also about the best sharpening stone
- Abrasive: diamond, cubic boron nitride, etc.
- Bond: electroplated, metal, resin, combined, ceramic. etc.
- Grain size.
1. Abrasive selection is, by far, the most difficult, because there is a plenty of brands and materials, offered for sharpening. I am not going to recommend smth. specific, or review all of them in detail. Instead I will mention industry practices and science research about the most appropriate materials for grinding, sharpening, and polishing.
a. As the hardest material, diamond should be regarded as the best material for grinding, and it is widely used nowadays, especially in power grinding of carbide or ceramics. However, the major concern of professional sharpeners about diamond is hardness too, because diamond stones may leave scratches, even if grain size is appropriate. |
This issue especially relates to cheap oriental stones, whose diamond crystals also often drop out of the bond, instead of “self-sharpen”, as it takes place with more expensive “resin bond” diamonds, made on smaller presses with special synthesis profiles. In addition, diamond has relatively low thermal stability, and this makes negative impact, especially on powered processing of ferrous materials.
Anyway, diamond sharpening stones by reputable manufacturers should be your choice in hand powered rough grinding, sharpening, and grinding. Cheap diamond sharpening stones (e.g. price below 50USD per stone 150mm x 25 mm) will work too, but tool life will be lower (because of lower grain concentrations) and surface roughness in many cases will disappoint professional sharpener (because of low quality powder screening/water sedimentation). Definitely it is not recommended to use cheap diamond sharpening stones for fine grinding and polishing, simply because low price would not pay off considering efforts to reach desired surface quality.
b. Cubic boron nitride, the second hardest material after diamond, is regarded as the most suitable for processing of steels. You may find a lot of information about it in Internet, and this article is not a place to prove scientifically proven facts again. |
CBN is softer, sharpening with CBN stone is more delicate (due to the form of crystal), but claimed as less productive than with diamond. You may encounter reviews like: “stone A sharpens faster than B, so A is better.” It makes sense in the following cases:
- For products with identical technical parameters (concentration, bond, grain size), so you can make conclusion about level of product quality;
- For similarly priced products, so you can make a conclusion about advantages of certain abrasive, bond, grain screening.
c. Other stones. Plenty of them. Their hardness is lower, their abrasive ability is lower, their sharpening productivity is lower than those of diamond and CBN. They are cheaper. There are no other features, worth mentioning, except the fact that many of them are traditional. Traditions and habits may be more important, than industry practices. |
2. Bond is material with holds abrasive particles. While diamond and CBN powders in most cases are outsourced (purchased from manufacturer of superabrasives, most of which are located in China), bond is where innovations of sharpening stone manufacturer go in. Although there are 3 major well known bonds, manufacturers have “secret ingredients” to differentiate from competitors. It common to rename bonds, from generic like B2-01 to smth. different, but with the same recipe.
Electroplated bond is a single layer of powder in nickel alloy; in rare cases there may be 2 or even 3 layers of diamond or CBN. It is used for cutting tools, dies, points. |
Electroplated sharpening blanks are cheaper in production and should be the cheapest on the counter. Probably you have seen review stating that “electroplated stone is breakthrough in sharpening". Firstly, electroplated may be blank only, not stone, and secondly, in some operations (rough grinding), any blank will be left far behind by the cheapest stone.
Metal bond sharpening stones are the most expensive in production, the finer grain size, the more difficult it is to distribute grains through the volume of the copper-tin (or whatever) alloy.
Metal and resin bond sharpening stones with fine grain sizes (below 3 microns), and combined bonds (below 1 micron) either require preparation on cast iron or glass plates, or they will be self-polished after sharpening of 30-50 knives.
But for other operations you will need to consider:
- price of metal bond sharpening stone is the highest among other stones,
- tools life and productivity of metal bond sharpening stone are higher, but it may produce lower tolerances, comparing to resin and combined bond stone with identical grain size.
Combined bond(metal powder+ formaldehyde resin): bonds which combine delicateness of resin bond and wear resistance and productivity of metal bond. To make selection easier, here's set of diamond and CBN stones, with bonds, depending on operation: for fine grain sizes(polishing), for grinding and roughing/sharpening. For example, there is no question about bond selection for delicate operations, such as fine or glass polishing: combined bond stones with grain sizes below 3 micron.
Advantages of combined bond comparing to resin bond
Resin bonds were inherited from diamond wheels, which apparently work in different conditions (powered tools) than sharpening stones on hand sharpeners. There is a single recipe of resin bond for all grain sizes (B2-01, B1-13 for diamond sharpening stones and BN130 for CBN sharpening stones; names of bonds may differ, but this is not the point). We created 3 recipes of combined bonds, so depending on operation (grinding, polishing), bond is softer or harder.
Advantages of combined bond comparing to metal bond
Combined (copper-resin) and resin (formaldehyde resin) bonds are softer than metal (cooper-tin) bond, but metal bond works longer. Metal bonds on super fine grain sizes (0.5/0, 1/0) require frequent dressing, because superfine grains form agglomerates in a powder, which especially is an issue for production process of metal bonds.
So optimal sharpening stone selection could be metal bond on coarse sizes and combined bond on fine grain sizes.
Combined bond and softer steels like 50-56 HRC
People say that softer steels may gum up the abrasive surface very quickly. Some also say that soft steel may increase the wear because it may stick easier to the abrasive particles and pull them out of the bond. So, let's confirm or falsify such statements for hand sharpening
All is true for 100% concentration stones, but...
Metal bond stones glaze faster on soft steels and you need to dress metal bond stones relatively more frequently. But abrasive grains "sit" tightly in the bond
Resin bond sharpening stones do not glaze such much as metal bond ones, they are very easy to dress, but they also wear off faster.
Combined bond sharpening stones do no wear off such fast as resin bond stones, they do not clog/glaze and it takes seconds to dress combined bond sharpening stone. And for the best performance it is recommended to use metal bond stones for coarse grain sizes.
3. Grain size is what defines roughness of processing surface. Grit size notations vary depending on standard. Micron (Ukraine) standard denotes grit size in microns: "the coarsest/the finest grain sizes" in powder's sample, e.g. 160/125.
Oppositely, US standard ANSI B 74 (notations are known also as GRIT, MESH) denotes grit sizes in meshes per inch, consequently the less meshes are in inch, the coarser is the grit size, e.g. 160/125 micron = 100/120 US MESH. You may review this question in more details here.
Anyway, grain size selection question mainly is not about "which grain size to select", but "what grain size set" you need. As a rule of thumb this may be full set, offered by manufacturer, yet, at the same time, set of 20+ grain sizes is quite expensive (may cost from 1200 USD).
In industrial enterprises grain size is defined by actual and required roughness, while you, the sharpener, may apply own experience and habits. For example, for you practical choice may be set of sharpening stones 250/200, 125/100, 60/40, 28/20, 1/0 microns. The coarsest grain is defined by actual roughness of most steel knife’s blanks, the finest… some my clients require even grain size 0.1/0 microns, applied for polishing of space mirrors, but in most cases 1/0 is pretty enough.
4. Another important parameter of sharpening stone is grit concentration. Cost of abrasive (diamond, cubic boron nitride (CBN)) is a significant part (e.g. 40 cents per carat for 20 cts stone) of a cost of a tool. The higher concentration (weight by volume) of diamond in bond, the higher productivity and longer stone's life.
Similar competing products: similar bonds, concentrations, abrasives, 25 mm width
Sharpening stone by abrasivetools.eu Made in Potava, Ukraine | Competing product |
CBN SHARPENING STONES METAL BOND, 150X25 | Poltava Premium Metallic CBN stones, Poltava Metallic CBN Sharpening Stones, Venev Archer Series Metallic CBN Stone |
DIAMOND SHARPENING STONES, METAL BOND | Venev Archer Series Metallic Diamond Stone |
CBN SHARPENING STONES, COMBINED BOND | Hapstone Premium CBN stones, KDTU CBN |
DIAMOND SHARPENING STONES, COMBINED BOND | Hapstone Premium Diamond stones, KDTU Diamond |
DIAMOND SHARPENING STONES, RESIN BOND, 150-25-5-2 | Poltava resin bond diamond stones, Edge Pro Diamond Matrix Stone, Poltava Expert diamond stones, Venev Orion Series Diamond Sharpening Stones |
CBN SHARPENING STONES, RESIN BOND, 100% 150-25-5-2 | Poltava resin bond CBN stones, Poltava Expert CBN stones, Venev Orion Series Resin CBN |
ECONOMY STARTER PACKS | Ukrainian CBN sharpening stones, Premium CBN sharpening stones, Premium Lite sharpening stones |
Thickness of abrasive stone (without blank) is not considered. Thickness of our 25 mm width abrasive stones: 3 mm for metal and combined bond stones, 2 mm for resin bond stones.
Scammers
1. Many sellers, especially in the US, started offering Poltava sharpening stones with thickness 1.5 mm and do not giving this information in product description, so buyer believes he purchases right stone with standard abrasive thickness of 3 mm. Scammers even leave negative feedback for honest sellers to get rid of competition. Please review sample issue at the bottom of this page.
To be sure you buy right sharpening stone, look trough stone's passport, which contains:
- stone dimensions, usually on top right: the last number (3 or 1.5) is thickness.
- weight of abrasive in standard stone 150x25 mm, 100% concentration, is 50 cts.(middle left), while for 1.5 mm stone it's only 25 cts.
- PDT's stones with thickness of 1.5 mm should be marked as "Lite", e.g.: Premium Lite (metal bond sharpening stones), Expert Lite (resin bond sharpening stones), but it's not common.
2. ECONOMY STONES were designed as cost saving solution with quality, comparable to competitive products (that's they are marked "Premium", as PDT's stones). Nevertheless may sellers sell them as standard products, so buyer believes he buys Premium Poltava product (see the table above for common names of these stones). No, these stones are not premium products, and they were not made in Poltava, but in Kyiv.
Recommended selections of sharpening stones